STEELWORK / CON4334
Worked examples

Assignment 1 Q1: storage-floor beams and an annotated connection sketch

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Chinese–English terminology

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For the source storage-floor plan, find ultimate slab intensity, B1 and B2 maximum shear/moment, both section classes, and B2 shear/bending/deflection adequacy. Then produce the requested annotated isometric slab–B1–B2 web-weld connection sketch. S355 beams are simply supported and fully laterally restrained by 170mm concrete slabs, with brittle finishes.

Original source: Assignment/AY2627s 1-CON4334-Assignment 1.pdf — p. 1. Values tagged given are in the question or diagram; lookup values come from a named table; calculated values follow from the working; assumptions are stated explicitly.

Read the diagram and collect the data

InputExact origin
SlabGiven thickness 170mm; unit weight 24.5kNm3; additional finish 0.6kNm2; imposed 4.5kNm2.
GravityThe question explicitly specifies the beam self-weight calculation using g=10ms2; use this value rather than another default.
B1Given 457×152×60 UB; Data File p.9 mass 59.8kgm (nominal designation 60).
B2Given 533×210×92 UB; Data File p.9 mass 92.1kgm (nominal designation 92).
Restraints/finishGiven simple supports, full slab compression-flange lateral restraint and brittle finish. LTB is suppressed in this particular check.
Connection sketchPart(b) explicitly calls for secondary B1 supported by primary B2 with fillet welds at both sides of B1’s web; no weld leg, length, cope size or connection plate detail is specified.

Before calculating: recognition and strategy

Start at the slab, convert surface intensity to B1 line load using tributary width, and pass both B1 reactions into the middle of B2. End-joint reactions from B3 occur at B2’s vertical supports and do not create additional B2 span bending in the simple model. Strength and deflection use different load combinations.

(a)(i) Ultimate slab load intensity

Simple explanation: Why dead and imposed loads stay separate

Keep two shopping baskets until their different multipliers are applied.

Why dead and imposed loads stay separate — Keep two shopping baskets until their different multipliers are applied.
Original teaching sketch • not to scale • click to enlarge. Use the question’s original diagram for all dimensions.
  1. Put self-weight and permanent finishes in the dead-load basket.
  2. Put the specified use load in the imposed-load basket.
  3. For this course’s stated gravity combination: 1.4G+1.6Q.

Remember: That ULS combination is not the imposed-load deflection load.

Related concept and full method

Slab thickness: 170mm=0.170mSlab self-weight: 0.170×24.5=4.165kNm2Characteristic dead load: gk=4.165+0.6=4.765kNm2Characteristic imposed load: qk=4.5kNm2Ultimate area load: 1.4gk+1.6qk=1.4×4.765+1.6×4.5=6.671+7.2=13.871kNm2

The extra 0.6kNm2 finish is dead load; “brittle” controls the later deflection limit and does not change its load category.

Animation labFrom characteristic to design load1 concept · 1 source expressions

Supplement to the original lesson. Enable JavaScript to play, step through calculations and rotate 3D models. The following explanation remains readable offline.

  1. G is permanent load; Q is imposed load. A surface load and a line load also have different units.
  2. This illustration uses the course gravity case . Other combinations in the original text retain their own factors.
  3. For illustrative , change Q and watch each separate contribution.
  4. Do not carry this ULS total automatically into deflection. Follow the stated SLS load case.

(a)(ii) B1 maximum factored shear and moment

Tributary width: 3.52+3.52=3.5mB1 self-weight: 59.8kgm×10ms21,000=0.598kNmCharacteristic dead line load: 4.765×3.5+0.598=17.2755kNmCharacteristic imposed line load: 4.5×3.5=15.75kNmUltimate line load: w=1.4×17.2755+1.6×15.75=24.1857+25.2=49.3857kNmL=8m; by symmetry, each end reaction: R=wL2=49.3857×82=197.5428kNMaximum shear occurs at the supports: Vmax=197.5428kNV(x)=Rwx=0 occurs at x=4m; hence maximum moment: Mmax=wL28=49.3857×828=395.0856kN·m

One B1’s full factored load is 395.0856kN, but its reaction on B2 is half of that,197.5428kN. The numerical equality between this full load in kN and its maximum moment in kN·m is coincidental for 8m; the quantities and units remain different.

Animation labFollow the floor load in 3D4 concepts · 1 source expressions

Supplement to the original lesson. Enable JavaScript to play, step through calculations and rotate 3D models. The following explanation remains readable offline.

  1. The floor carries pressure in . The highlighted strip belongs to one secondary beam.
  2. Multiply pressure by tributary width: . The illustration uses .
  3. A primary beam receives the secondary beam reaction at their connection, not a new full-span UDL.
  4. Trace reactions down to columns and foundations. Count each loaded area once.

(a)(iii) B2 maximum factored shear and moment

Simple explanation: How a floor load reaches a beam

Each beam collects the load from its own strip of floor.

How a floor load reaches a beam — Each beam collects the load from its own strip of floor.
Original teaching sketch • not to scale • click to enlarge. Use the question’s original diagram for all dimensions.
  1. Find the tributary width from the actual plan.
  2. Area load × tributary width gives load per beam length.
  3. A supporting beam receives the other beam’s end reaction.

Remember: A reaction becomes a point load, not automatically a UDL.

Related concept and full method

B2 receives two B1 reactions at midspan: P=2×197.5428=395.0856kNB2 self-weight: 92.1×101,000=0.921kNmUltimate UDL: w=1.4×0.921=1.2894kNmB2 span: L=3.5+3.5=7mSupport reaction at each span end: R=P2+wL2=395.08562+1.2894×72=202.0557kNMaximum shear: Vmax=202.0557kNMaximum moment at midspan: Mmax=PL4+wL28=395.0856×74+1.2894×728=691.3998+7.897575=699.297375kN·m

Do not apply 1.4/1.6 to 395.0856 again: it is already assembled from ultimate B1 reactions. Only B2’s newly introduced self-weight is factored at this step.

Animation labFollow the floor load in 3D4 concepts · 1 source expressions

Supplement to the original lesson. Enable JavaScript to play, step through calculations and rotate 3D models. The following explanation remains readable offline.

  1. The floor carries pressure in . The highlighted strip belongs to one secondary beam.
  2. Multiply pressure by tributary width: . The illustration uses .
  3. A primary beam receives the secondary beam reaction at their connection, not a new full-span UDL.
  4. Trace reactions down to columns and foundations. Count each loaded area once.

(a)(iv) Both section classes

Simple explanation: A thin part can wrinkle first

A thin plate may wrinkle before the whole steel member reaches its intended resistance.

A thin part can wrinkle first — A thin plate may wrinkle before the whole steel member reaches its intended resistance.
Original teaching sketch • not to scale • click to enlarge. Use the question’s original diagram for all dimensions.
  1. Check flange and web slenderness using their own definitions.
  2. Compare each ratio with the correct class limits.
  3. The less favourable element determines the section class.

Remember: Bending limits and uniform-compression limits are different.

Related concept and full method

Read each exact UB row; the weakest compression element governs. Pure bending has a web compression/tension stress gradient, so use the bending web limit 80ε for Class 1, not the uniform-compression column limit.

Lookup: Data File pp.9–10, exact 457×152×60 UB row. Dimensions on p.9; properties on p.10. D is overall depth; d is the clear web depth between root fillets, not the nominal designation.

PropertyLookup value / conversion
DimensionsD454.6, web t 8.1, flange T13.3, root r 10.2, clear d 407.6, all mm
Local ratiosbT=5.75dt=50.3
Major-axis propertiesIx=25500cm4=2.55×108mm4; Zx=1122cm3; Sx=1287cm3.
LTB propertiesry=3.23cm=32.3mm; u=0.868; torsional index x=37.5.
S355, flange T=13.3mm, giving py=355Nmm2. ε=275355=0.880141Flange: bT=5.75<9ε=7.921268Web in bending: dt=50.3<80ε=70.411267Both are Class 1, so βW=1; plastic bending resistance is permitted.dt=50.3<70ε=61.609858No separate shear-buckling calculation is needed under the course limit.

Lookup: Data File pp.9–10, exact 533×210×92 UB row. Dimensions on p.9; properties on p.10. D is overall depth; d is the clear web depth between root fillets, not the nominal designation.

PropertyLookup value / conversion
DimensionsD533.1, web t 10.1, flange T15.6, root r 12.7, clear d 476.5, all mm
Local ratiosbT=6.71dt=47.2
Major-axis propertiesIx=55230cm4=5.523×108mm4; Zx=2072cm3; Sx=2360cm3.
LTB propertiesry=4.51cm=45.1mm; u=0.872; torsional index x=36.5.
S355, flange T=15.6mm, giving py=355Nmm2. ε=275355=0.880141Flange: bT=6.71<9ε=7.921268Web in bending: dt=47.2<80ε=70.411267Both are Class 1, so βW=1; plastic bending resistance is permitted.dt=47.2<70ε=61.609858No separate shear-buckling calculation is needed under the course limit.

Both sections are Class 1, and both flange thicknesses lie in the 16mm range, so use py=355Nmm2. Both web ratios are also below 70ε, so the course trigger does not require a separate shear-buckling check.

Animation labWhy thin elements buckle locally1 concept · 20 source expressions

Supplement to the original lesson. Enable JavaScript to play, step through calculations and rotate 3D models. The following explanation remains readable offline.

  1. The flange outstand and web have different widths, thicknesses and edge support conditions.
  2. A thinner plate can wrinkle locally before the complete member loses stability.
  3. Class 1 allows plastic rotation; Class 2 reaches plastic resistance; Class 3 reaches elastic resistance; Class 4 requires effective properties.
  4. Check every relevant compression element with the supplied limits and stress distribution. The deformation shown is qualitative.

(a)(v) B2 strength and brittle-finish deflection

Simple explanation: How much does the beam sag?

Strength asks whether it fails; deflection asks how far it moves.

How much does the beam sag? — Strength asks whether it fails; deflection asks how far it moves.
Original teaching sketch • not to scale • click to enlarge. Use the question’s original diagram for all dimensions.
  1. Use the serviceability load case specified by the course question.
  2. Choose the expression matching the support and load positions.
  3. Use consistent units for load, length, E and I.

Remember: The largest deflection is not always at midspan.

Related concept and full method

Shear area: Av=tD=10.1×533.1=5384.31mm2Shear resistance: Vc=pyAv3=355×5384.313×1,000=1103.564654kNVmax=202.055700kN<VcShear passes.0.6Vc=662.138792kN>VmaxEven peak shear is low, so the low-shear bending expression applies throughout the beam.Mc=min(pySx,1.2pyZx)=min(355×23601,000,1.2×355×20721,000)=min(837.8,882.672)=837.8kN·m|M|max=699.297375kN·mBending passes.

The slab fully restrains the compression flange by the question’s explicit assumption, so use the cross-section bending resistance. Do not claim that this assumption proves the weld detail in(b) supplies a rigid moment connection.

For serviceability, each B1 end reaction due only to imposed load is 15.75×82=63kNThe two reactions form the central imposed point load P=126kN. Under the one-way slab model, B2 has no additional direct imposed UDL.L=7,000mmIx=55,230cm4=55,230×104mm4Maximum deflection: δmax=PL348EI=126,000×7,000348×205,000×55,230×104=7.952332mmBrittle-finish limit: L360=7,000360=19.444444mm7.952332<19.444444: deflection passes.

B2 is adequate for the requested shear, bending and imposed-load deflection checks. This part does not supply the contact dimensions needed for separate support web-bearing detail checks.

Animation labSee shear in the web4 concepts · 2 source expressions

Supplement to the original lesson. Enable JavaScript to play, step through calculations and rotate 3D models. The following explanation remains readable offline.

  1. Internal shear keeps the two sides of the cut in vertical equilibrium.
  2. For the course’s common I-section case, the web provides the principal shear area; use the specified definition.
  3. A slender web may require a different shear-buckling route before a simple shear-resistance formula is used.
  4. Use where applicable in the course. Convert N to kN before comparing with design shear.

(b) Completed annotated isometric teaching sketch

Annotated isometric AI-authored teaching sketch: lifted170 mm slab, perpendicular B1/B2 beams, paired fillet welds on B1 web, loads and modelling assumptions.
AI-authored vector teaching sketch drawn for Assignment 1 Q1. Not to scale; the slab is lifted to expose the joint. The orange welds and flange cope are conceptual only: no unprovided dimension has been assumed.Open/download the local SVG.

Selectable equivalents of the diagram labels and formulas: slab thickness 170mm; primary beam B2 is 533×210×92 UB, with a support-to-support span of 7m; secondary beam B1 is 457×152×60 UB, with a support-to-support span of 8m. For the slab, gk=4.765kNm2, qk=4.5kNm2, with ultimate load 13.871kNm2. The tributary width of B1 is 3.5m; each B1 delivers an ultimate reaction to B2 of 197.5428kN. Together with the B1 on the opposite side, which is not drawn, the total point load is 395.0856kN. All steel is S355. The simply supported overall model and the fully restrained condition given in the question are unchanged; no increase in bending resistance from composite action is assumed. These are selectable equivalents of values already labelled in the drawing, not additional question data.

The drawing shows the requested slab, primary B2 and a perpendicular secondary B1. A matching B1 meets the far side in the floor plan; it is identified in the annotations to keep the joint visible. Orange marks the two fillets on the faces of B1’s web. The slab is lifted only for visibility; in the actual assembly it bears on the beam top flanges. A conceptual top-flange cope is identified to avoid drawing solid steel members unrealistically through each other.

The simple-support global model requires appropriate rotational behaviour in the actual connection. Welding both web faces does not, by itself, establish a rigid beam-end moment connection. The sketch deliberately makes no unsupported weld-size or cope-dimension claim. Those are connection-design inputs not provided in Q1; the supplied beam sizes, spans, slab depth, loads and assumptions are fully annotated.

AI-process evidence required by the assignment: the SVG above is an actual AI-authored output for this learning website. It is not a historical screenshot record of a student’s conversation. For an assessed submission, capture your own complete prompt/output sequence, including revisions; do not fabricate screenshots or present suggested prompts as past interactions.

An illustrative prompt sequence for learningWhat to verify in the resulting output
“Create an isometric schematic from this exact floor plan:170mm slab; B1 457×152×60 spanning 8m into B2 533×210×92 spanning 7m; two fillet welds on the B1 web; include only the provided dimensions.”Correct beam orientation, both web welds, real slab support and no invented weld leg.
“Add the independently checked loads: gk=4.765, qk=4.5kNm2; reaction from each B1 197.5428kN, combining at B2 midspan to give 395.0856kN. Identify the exploded slab display and any conceptual cope.”Units, centroid/load positions and given-versus-assumed labels match the calculation.
“Audit the sketch for crossed solid flanges, absent welds, unsupported connection dimensions and an unjustified rigid-joint claim; revise and list changes.”Keep both the flawed intermediate image and the corrected output in your genuine evidence trail.

These prompts are clearly labelled illustrations, not a fabricated transcript. The completed vector can be opened locally and printed without online services. The assignment’s student-specific screenshot trail remains separate evidence that this source package cannot supply.

Animation labFollow the floor load in 3D3 concepts · 4 source expressions

Supplement to the original lesson. Enable JavaScript to play, step through calculations and rotate 3D models. The following explanation remains readable offline.

  1. The floor carries pressure in . The highlighted strip belongs to one secondary beam.
  2. Multiply pressure by tributary width: . The illustration uses .
  3. A primary beam receives the secondary beam reaction at their connection, not a new full-span UDL.
  4. Trace reactions down to columns and foundations. Count each loaded area once.

Compact exam answer

(a) Ultimate area load 13.871kNm2. B1: w=49.3857kNm, V=197.5428kN, M=395.0856kN·m. B2: P=395.0856kN plus uniformly distributed load 1.2894kNmV=202.0557kN, M=699.297375kN·m. Both are Class 1, py=355. B2 passes shear and low-shear bending; imposed-load deflection δ=7.952332<19.444444mm. (b) An annotated local isometric SVG is provided. Connection dimensions absent from the source and a student-specific screenshot history have not been invented.

Mistakes to avoid

  • Do not use 8m as B2’s span.
  • Do not send one B1’s full load as its end reaction.
  • Do not double-factor B1 reactions on B2.
  • Do not use 1.6×126kN in the imposed-only deflection.
  • Do not fabricate AI-process screenshot evidence.

Procedure for an unfamiliar variant

  1. Read slab span direction and tributary width.
  2. Calculate characteristic surface loads, then factored intensity.
  3. Include each beam’s self-weight once.
  4. Transfer reactions through the floor hierarchy.
  5. Classify and run the requested strength/serviceability checks.
  6. Annotate the sketch with verified values and clearly identify conceptual details.

Independent self-check

Try it yourself. Invented variant: only one of the two B1 beams meets B2 at midspan, with all other values unchanged. Find B2 maximum moment and imposed deflection.

Reveal answer and reasoning

Central P becomes 197.5428kN. B2 moment: M=197.5428×74+1.2894×728=353.597475kN·mCentral imposed load P halves to 63kN, giving δ=7.9523322=3.976166mmB2 self-weight is unchanged, so the total moment used for the strength check does not halve exactly.

Animation labBalance reactions and moments4 concepts · 2 source expressions

Supplement to the original lesson. Enable JavaScript to play, step through calculations and rotate 3D models. The following explanation remains readable offline.

  1. This demonstrator is a simply supported 6 m beam with a 60 kN point load; it is not the page’s original loading diagram.
  2. . Moving the load towards B increases .
  3. . The two upward reactions must sum to P.
  4. With the load at midspan, . End couples, UDLs and overhangs require their own equilibrium terms.