STEELWORK / CON4334
Worked examples

Tutorial 3 Q5: design a beam with a 3m overhang

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Chinese–English terminology

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Select a suitable S355 UB for the source beam: supports at 0 and 7m, free end at 10m; characteristic point loads at 2 and 5m, each dead 60 and imposed 35kN; full-length UDL dead 10 and imposed 5kNm, including beam self-weight. Supports provide torsional restraint, no intermediate lateral support, and effective lengths equal actual segment lengths.

Original source: LectureNotes/Ch 3_Beam.pdf — p. 36, p. 37. Values tagged given are in the question or diagram; lookup values come from a named table; calculated values follow from the working; assumptions are stated explicitly.

Read the diagram and collect the data

InputOrigin/type
Characteristic point loadsGiven eachP: dead 60, imposed 35kN; two points total.
Characteristic UDLGiven dead 10, imposed 5kNm over 10m; self-weight included, so do not add the selected mass again.
LTB lengthsGiven actual segment lengths: main span 7,000mm; overhang 3,000mm.
Selected result533×210×122 UB is a checked trial from the supplied Data File; it is not claimed to be the globally lightest possible design.

Before calculating: recognition and strategy

First solve the full 10m free body; using wL28 for this overhanging beam would be wrong. Peak sagging lies between the two point loads where shear crosses zero; the roller also has hogging moment. After deriving the LTB demand, test a plausible section and reject it if necessary. For the overhang use conservative mLT=1; do not apply a simply supported triangular-moment shortcut to a free end.

1. Factor the actual loads once

Simple explanation: Why dead and imposed loads stay separate

Keep two shopping baskets until their different multipliers are applied.

Why dead and imposed loads stay separate — Keep two shopping baskets until their different multipliers are applied.
Original teaching sketch • not to scale • click to enlarge. Use the question’s original diagram for all dimensions.
  1. Put self-weight and permanent finishes in the dead-load basket.
  2. Put the specified use load in the imposed-load basket.
  3. For this course’s stated gravity combination: 1.4G+1.6Q.

Remember: That ULS combination is not the imposed-load deflection load.

Related concept and full method

Each point load: P=1.4×60+1.6×35=84+56=140kNw=1.4×10+1.6×5=14+8=22kNmTotal downward load: 2×140+22×10=500kNFull-length UDL resultant 220kN, acting at distance 102=5m.

Self-weight is already included in dead 10kNm. All subsequent strength results use these ultimate loads. The serviceability calculation later returns to imposed 35kN and 5kNm.

Animation labSee stiffness and deflection3 concepts · 1 source expressions

Supplement to the original lesson. Enable JavaScript to play, step through calculations and rotate 3D models. The following explanation remains readable offline.

  1. Use the specified SLS load, span and support arrangement. The demonstrator has a full-span UDL.
  2. The loaded beam bends; the deformation is exaggerated so its shape can be seen.
  3. For a simply supported full-span UDL, . Double L with w, E and I unchanged: δ becomes 16 times as large.
  4. The readout uses , and . Select the finish/support-specific limit from the original table.

2. Reactions, shear and bending over the full beam

Set A at 0m, support B at 7m, and free end C at 10m. ΣMA=0:7RB140×2140×5220×5=0RB=280+700+1,1007=297.142857kNRA=500297.142857=202.857143kNx is measured in m, define xa=max(xa,0). M(x)=202.857143x11x2140x2140x5+297.142857x7kN·mV is the slope dMdx, with a jump at each point force.
IntervalShear equation (kN)End shear levels
0<x<2
2<x<5
5<x<7
7<x<10
In the interval 2 to 5m, V=0 gives x=62.85714322=2.857143m. Mmax=202.857143×2.85714311×2.8571432140×(2.8571432)=369.795918kN·mis sagging moment.M(2)=361.714286; M(5)=319.285714kN·m. M(7)=202.857143×711×49140×5140×2=99kN·mOverhang: M(x)=22(10x)22; M(10)=0. Immediately left of B, |V|max=231.142857kN.

Support reaction 297.142857kN is local bearing demand, not the beam's maximum internal shear. The shear diagram has four sloping straight segments, with jumps 140, 140, 297.142857kN. The moment diagram is piecewise parabolic, continuous at point loads, with the above peak and the roller moment 99kN·m.

Animation labBalance reactions and moments2 concepts · 6 source expressions

Supplement to the original lesson. Enable JavaScript to play, step through calculations and rotate 3D models. The following explanation remains readable offline.

  1. This demonstrator is a simply supported 6 m beam with a 60 kN point load; it is not the page’s original loading diagram.
  2. . Moving the load towards B increases .
  3. . The two upward reactions must sum to P.
  4. With the load at midspan, . End couples, UDLs and overhangs require their own equilibrium terms.

3. Obtain LTB demand and reject an insufficient trial

There is no lateral restraint at either point load. The main span is one 7m LTB segment. Its local quarter positions are 1.75,3.5 and 5.25m, and the maximum magnitude in that segment is 369.795918kN·m.

M2=M(1.75)=202.857143×1.7511×1.752=321.3125kN·mM3=M(3.5)=202.857143×3.511×3.52140×1.5=365.25kN·mM4=M(5.25)=202.857143×5.2511×5.252140×3.25140×0.25=271.8125kN·mTable 8.4b: mLT=0.2+0.15×321.3125+0.5×365.25+0.15×271.8125369.795918=0.934442>0.44Demand: mLTMmax=345.552934kN·m

Try 533×210×109 UB. Its large plastic moment capacity is not enough evidence; compute its 7m LTB resistance.

Lookup: Data File pp.9–10, exact 533×210×109 UB row. Dimensions on p.9; properties on p.10. D is overall depth; d is the clear web depth between root fillets, not the nominal designation.

PropertyLookup value / conversion
DimensionsD539.5, web t 11.6, flange T18.8, root r 12.7, clear d 476.5, all mm
Local ratiosbT=5.61dt=41.1
Major-axis propertiesIx=66820cm4=6.682×108mm4; Zx=2477cm3; Sx=2828cm3.
LTB propertiesry=4.6cm=46mm; u=0.875; torsional index x=30.9.
S355, flange T=18.8mm, so py=345Nmm2. ε=275345=0.892805. Flange bT=5.61<9ε=8.035248; web in bending dt=41.1<80ε=71.424431. Both are Class 1, so βW=1; plastic bending resistance is permitted.dt=41.1<70ε=62.496377; no shear-buckling calculation is required under the course limit.

Normal-load effective length is the given segment length. All quantities in λ and λᴸᵀ are dimensionless. This Class 1 section has βW=1.

λ=LEry=700046=152.173913v=[1+0.05(λx)2]14=[1+0.05(152.17391330.9)2]14=0.819921λLT=uvλβW=0.875×0.819921×152.173913×1=109.174285

Table 8.3a, Data File p.5, pᵧ345 column:

105 row gives 128; 110 row gives 119Nmm2. Interpolation fraction: 109.174285105110105=0.834857pb=128+0.834857×(119128)=120.486287Nmm2Mb=pbSx1,000=120.486287×28281,000=340.735220kN·mEquivalent uniform demand: mLTMmax=345.552934kN·mUtilisation: 345.552934340.735220=1.014139Fails.

The trial fails:340.735220<345.552934kN·m. Choose the next heavier row in this depth series,533×210×122 UB, and re-read all its properties; do not reuse the109 kg/m thickness or radius.

Lookup: Data File pp.9–10, exact 533×210×122 UB row. Dimensions on p.9; properties on p.10. D is overall depth; d is the clear web depth between root fillets, not the nominal designation.

PropertyLookup value / conversion
DimensionsD544.5, web t 12.7, flange T21.3, root r 12.7, clear d 476.5, all mm
Local ratiosbT=4.97dt=37.5
Major-axis propertiesIx=76040cm4=7.604×108mm4; Zx=2793cm3; Sx=3196cm3.
LTB propertiesry=4.67cm=46.7mm; u=0.877; torsional index x=27.6.
S355, flange T=21.3mm, so py=345Nmm2. ε=275345=0.892805. Flange bT=4.97<9ε=8.035248; web in bending dt=37.5<80ε=71.424431. Both are Class 1, so βW=1; plastic bending resistance is permitted.dt=37.5<70ε=62.496377; no shear-buckling calculation is required under the course limit.
Animation labA beam bends sideways and twists3 concepts · 23 source expressions

Supplement to the original lesson. Enable JavaScript to play, step through calculations and rotate 3D models. The following explanation remains readable offline.

  1. For the illustrated sagging beam the top flange is compressed.
  2. The unrestrained compression flange can move sideways while the complete cross-section twists.
  3. Only effective restraints divide the member into unbraced segments. They do not automatically add vertical supports.
  4. Use the segment effective length, section properties and matching moment factor. This is an exaggerated mode shape, not a calculated displacement.

4. Check both segments of the selected 533×210×122 UB

Simple explanation: Why the shape of the moment diagram matters

The same peak moment is more demanding when a long region stays near that peak.

Why the shape of the moment diagram matters — The same peak moment is more demanding when a long region stays near that peak.
Original teaching sketch • not to scale • click to enlarge. Use the question’s original diagram for all dimensions.
  1. Use the diagram of this unrestrained segment.
  2. Choose the applicable course sketch or quarter-point rule.
  3. Apply its factor to the demand, following the stated check.

Remember: Column flexural-buckling factors and LTB factors are not interchangeable.

Related concept and full method

Main 7m span: use the same load-derived demand but the new section properties.

Normal-load effective length is the given segment length. All quantities in λ and λᴸᵀ are dimensionless. This Class 1 section has βW=1.

λ=LEry=700046.7=149.892934v=[1+0.05(λx)2]14=[1+0.05(149.89293427.6)2]14=0.797293λLT=uvλβW=0.877×0.797293×149.892934×1=104.808994

Table 8.3a, Data File p.5, pᵧ345 column:

100 row gives 137; 105 row gives 128Nmm2. Interpolation fraction: 104.808994100105100=0.961799pb=137+0.961799×(128137)=128.343811Nmm2Mb=pbSx1,000=128.343811×31961,000=410.186820kN·mEquivalent uniform demand: mLTMmax=345.552934kN·mUtilisation: 345.552934410.186820=0.842428Passes.

Overhang 3m: its maximum hogging magnitude is 99kN·m at B. Use conservative mLT=1, hence demand 99kN·m. The problem expressly permits effective length equal to the actual 3m; do not silently impose a different cantilever factor.

Normal-load effective length is the given segment length. All quantities in λ and λᴸᵀ are dimensionless. This Class 1 section has βW=1.

λ=LEry=300046.7=64.239829v=[1+0.05(λx)2]14=[1+0.05(64.23982927.6)2]14=0.941835λLT=uvλβW=0.877×0.941835×64.239829×1=53.061400

Table 8.3a, Data File p.5, pᵧ345 column:

50 row gives 285; 55 row gives 268Nmm2. Interpolation fraction: 53.061400505550=0.612280pb=285+0.612280×(268285)=274.591241Nmm2Mb=pbSx1,000=274.591241×31961,000=877.593606kN·mEquivalent uniform demand: mLTMmax=99.000000kN·mUtilisation: 99.000000877.593606=0.112808Passes.

Both selected-section LTB checks pass. Restraint at B must be effective for the specified hogging/compression-flange condition; the question grants the torsional restraint model.

Animation labA beam bends sideways and twists4 concepts · 7 source expressions

Supplement to the original lesson. Enable JavaScript to play, step through calculations and rotate 3D models. The following explanation remains readable offline.

  1. For the illustrated sagging beam the top flange is compressed.
  2. The unrestrained compression flange can move sideways while the complete cross-section twists.
  3. Only effective restraints divide the member into unbraced segments. They do not automatically add vertical supports.
  4. Use the segment effective length, section properties and matching moment factor. This is an exaggerated mode shape, not a calculated displacement.

5. Local strength, imposed-load deflection and remaining scope

Simple explanation: How much does the beam sag?

Strength asks whether it fails; deflection asks how far it moves.

How much does the beam sag? — Strength asks whether it fails; deflection asks how far it moves.
Original teaching sketch • not to scale • click to enlarge. Use the question’s original diagram for all dimensions.
  1. Use the serviceability load case specified by the course question.
  2. Choose the expression matching the support and load positions.
  3. Use consistent units for load, length, E and I.

Remember: The largest deflection is not always at midspan.

Related concept and full method

Av=tD=12.7×544.5=6915.15mm2Vc=pyAv3=345×6915.153×1,000=1377.399981kNVmax=231.142857kN<Vc: shear passes.0.6Vc=826.439989kN>Vmax; even peak shear is low, so low-shear bending applies throughout.Mc=min(pySx,1.2pyZx)=min(345×31961,000,1.2×345×27931,000)=min(1102.62,1156.3)=1102.62kN·m|M|max=369.795918kN·m: bending passes.

Serviceability uses each imposed point load P=35,000N, q=5Nmm. Treat the whole beam as a continuous elastic member passing over two simple supports. A fixed-cantilever formula would omit rotation of the section at the roller.

Imposed-load reaction: RB,q=35×2+35×5+50×57=70.714286kNRA,q=12070.714286=49.285714kNE=205,000Nmm2; I=76,040×104mm4. EI=155,882,000,000,000N·mm2

Take downward deflection v positive, x in mm. Integrating EIv=M twice gives the following expression. The support atx 0 forces the constant displacement term to zero; v(7,000)=0 determines the remaining constant C.

EIv=Cx49,285.714286x36+5x424+35,000x2,00036+35,000x5,0003670,714.285714x7,00036In the interval x=7,000: C=[49,285.714286×7,000365×7,00042435,000×5,0003635,000×2,00036]7,000=[2.8175×10155.002083333×10147.291666667×10144.666666667×1013]7,000=2.202083333×1011N·mm2

Differentiate once and set slope to zero in each interval. The only internal stationary deflection along the beam is in 2,000<x<5,000mm, where only the first point-load bracket is active:

EIv=C49,285.714286x22+5x36+35,000(x2,000)22=0Collecting like terms:56x37,142.857143x270,000,000x+290,208,333,333.333=0Root within the applicable interval:x=3,426.666453mmSubstitute into EIv to obtain maximum downward deflection v=3.013388mm. v(0)=v(7,000)=0v(10,000)=3.408027mmThe free end moves upwards. The other intervals have no internal zero-slope root; their boundaries must still be checked. Even the stricter main-span limit for brittle finishes, 7,000360=19.444444mm, is satisfied. Overhang limit 3,000180=16.666667mm; |3.408027|<16.666667.

The source does not specify finishes. Demonstrating the stricter span limit avoids inventing a finish type. Loading on the main span rotates the support section, so the free end can move upwards. This calculation covers the simultaneous load pattern drawn; it does not claim an envelope from separate imposed-load patterns.

Animation labSee shear in the web4 concepts · 9 source expressions

Supplement to the original lesson. Enable JavaScript to play, step through calculations and rotate 3D models. The following explanation remains readable offline.

  1. Internal shear keeps the two sides of the cut in vertical equilibrium.
  2. For the course’s common I-section case, the web provides the principal shear area; use the specified definition.
  3. A slender web may require a different shear-buckling route before a simple shear-resistance formula is used.
  4. Use where applicable in the course. Convert N to kN before comparing with design shear.

Compact exam answer

P140 kN,w 22 kN/m; RA202.857143,RB297.142857 kN. Peak internal shear 231.142857kN; saggingM369.795918 kNm atx 2.857143 m, hogging−99 atB. Main-span LTB demand 345.552934kN·m. Trial 533×210×109 fails(Mb 340.735220); select 533×210×122: mainMb 410.186820, overhangMb 877.593606 kNm with conservative overhangmLT1. ShearVc 1377.400 kN and Mc 1102.620 kNm pass. Imposed deflection 3.013388mm downward in span and 3.408027mm upward at tip. Bearing/local-web detail checks remain incomplete because source inputs are absent.

Mistakes to avoid

  • Do not read the upper 5m dimension as distance to the roller.
  • Do not add self-weight again.
  • Do not use the support reaction as the maximum beam internal shear.
  • Do not split LTB length at an unrestrained point load.
  • Do not use a fixed-cantilever deflection formula for a rotating support.

Procedure for an unfamiliar variant

  1. Name supports and load positions using the source dimension chains.
  2. Choose a sign convention; include applied couples in moment equilibrium.
  3. Find reactions, then piecewise shear and bending moment.
  4. Locate extrema where shear is zero and at load/support discontinuities.
  5. Divide only at actual effective lateral restraints; classify and read the exact section row.
  6. Calculate segment moment factors and LTB resistance, retaining UDL curvature where present.
  7. Check shear, local bending and serviceability; state any missing bearing/detail inputs.

Independent self-check

Try it yourself. Invented variant: can the rejected 533×210×109 section be accepted by rounding its 340.735kN·m resistance to 350kN·m?

Reveal answer and reasoning

No. The demand 345.553kN·m exceeds the unrounded resistance 340.735kN·m by 4.818kN·m, a utilisation of about 1.01414. Rounding must not change a failed limit-state check into a pass. Change the section or restraint arrangement and recalculate.